This is a very simple mould which allows to increase production in the press. It makes easy the ceramic production with any kind of powder: porous, stoneware or porcelain body. At the same time, you can also produce different tile thickness in the same mould..
- Traditional mould (Good face down). It improves the tile compactation and allows to achieve a precise finishing in the fine face side of the tile. It increases punch productivity.
- Reversed mould (Good face up). Punch pressing position is reversed when reliefs are deeper in order to avoid any kind of problem in the exit of pieces.
This kind of mould is specially designed to produce strong reliefs. It works with hydraulic pillars to take it easy to remove the pieces.
This kind of mould is specially designed to produce technical porcelain. It achieves a perfect finishing avoiding friction.
MOULD FOR UNIVERSAL BASEMENT
This is an entry mould composed of a connecting plate with magnetic punch holders and a die with liners.
Molde Azul offers different kind of punches suitables for any production need of all ceramic pieces: pieces with relief, irregular pieces or standard ones.
These punches are characterized by its big precission and wear resistance which allow to improve efficiency in plant production.
GOOD FACE- FINE FACE PUNCHES
- Lower/Upper. Without 3D level. They can be flat Surface punches, or relief punches.
- Lower/Upper. With 3D level. These punches are used with relief Surface or special pieces.
- Lower/Upper punches. Isostatics reliefs.
BACK SIDE PUNCHES
Back side punches contain all information about the product and the manufacturer, such as the press number, the punch number, date…with the interchangeable logo option.
- Lower/Upper isostatics punches.
- Non isostatic lower/upper punches.
- Lower/Upper silicone punches.
Molde Azul produces liners designed to make it easy the production. As professionals in moulds production, the company offers different kinds of liners as we are always innovating by using new material of high resistance to our products.
All liners can be produced with some bevel. It is used make easier the exit of the pieces when reliefs are pressed down and they have a 3D bevel.
BUILT-IN LINERS. K100 MATERIAL
They are characterised by its great performance, due to the fact that these kind of liners can work equally by both sides. They can be repaired and regenerated.
REMOVABLE LINERS. K-100 MATERIAL
These kind of liners have a high degree of adaptability thanks to its ability of set up and removal easily.
This is a new raw material in the ceramic sector with a high degree of efficiency.
Design service to create new ceramic collections. As product development partners, we support our customers in the whole production process adding new reliefs and textures to their collections. We offer them the technical assistance required in production in order to warranty that there is no change between the design and the final piece.
1. Development of ceramic collections
Molde Azul is able to create all kind of designs you can imagine as specialised in textures and reliefs.
2. Relief digitalization
We can digitalize any piece to create the design our customer wants to achieve.
3. Design development of matrixes
The design department is in charge of the whole development process:
- Good face Surface: smooth designs, reliefs and textures
- Back side Surface: with manufacturer removable or fixed logo.
- Compensating to achieve better compactation in final piece.
4. Production of matrixes, punches and moulds
We produce all necessary items in order to achieve a great design implementation.
5. Start up
Our technicians assist customers in their plants to get the expected good results with their new collections.
Upper plates suitable to hold punches of big format as well as small format.
Electricity is provided through the plate to magnetize it.
Electricity is provided only to magnetize or demagnetize punches.
Used with an oil system which prevents compacting differences between punches.
Magnetic punch holders are used to hold lower punches in the mould with heating elements.
This is a pattern used to classify tiles according to their size.
SET OF SUPLEMENTS TO CHANGE FORMAT
This is used to modify magnetic punch holder Surface in order to press different formats.
This is used between the basic plate and the ejector plate to avoid the entry of powder inside the mould. It is made of leather or silicone material.
BLOWING AND CLEANING MOULD SYSTEM
This is a circuit used to bring air all around the mould in order to avoid powder accumulation. It can be placed in the die/ magnetic punch holders, in the ejector plate or in the basic plate of the mould.
This is used to heat up liners and die surface to warranty the proper functioning of mould.